In-situ formed nanoscale Fe0 for fenton-like oxidation of thermosetting unsaturated polyester resin composites: Nondestructively recycle carbon fiber.

Thermosetting unsaturated polyester resin (UPR) composites were found widespread industrial applications. However, the numerous stable carbon-carbon bonds in cross-linked networks made them intractable for degradation, causing the large-scale composite wastes. Here a nanoscale Fe0 catalyst in-situ forming strategy was exploited to nondestructively recycle carbon fiber (CF) from UPR composites via Fenton-like reaction. The nano-Fe0 catalyst employed in this strategy activated H2O2 for removing UPR, featuring mild conditions and efficient degradation ability. Aiming at facile growth of the catalyst, a porous UPR was achieved by the hydrolysis of alkalic system. The nanoscale Fe0 catalyst was subsequently formed in-situ on the surface of hydrolyzed resin by borohydride reduction. Benefiting from fast mass transfer, the in-situ grown nano-Fe0 showed more efficient degradation ability than added nano-Fe0 or Fe2+ catalyst during Fenton-like reaction. The experiments indicated that hydrolyzed resin could be degraded more than 90% within 80 min, 80 °C. GC-MS, FT-IR analysis and Density functional theory (DFT) calculation were conducted to explained the fracture processes of carbon skeleton in hydrolyzed resin. Especially, a remarkable recovery process of CF from composites was observed, with a 100 percent elimination of resin. The recycled CF cloth exhibited a 99% strength retention and maintained the textile structure, microtopography, chemical structure, resulting in the nondestructive reclaim of CF. This in-situ formed nanoscale Fe0 catalytic degradation strategy may provide a promising practical application for nondestructively recycle CF from UPR composites.

γ-Ray-driven degradation of robust epoxy thermosets.

The γ ray is a promising candidate for thermoset material degradation owing to its high energy, strong penetrability, low carbon emission and economy. However, the development of irradiation degradation technology is limited by irradiation cross-linking and irradiation degradation simultaneously, and a controllable degradation remains a considerable challenge. Herein, we exploit stable conjugated linkages, phenyl imine conjugated N-N bonds, for the γ-ray-induced controllable cleavage of polymer chains. Using this distinctive conjugated structure, we design γ-ray-responsive epoxy networks that can be readily degraded at a dose of 40 kGy at room temperature and show mechanical properties, thermal properties and chemical resistance comparable to commodity epoxy resins. Additionally, the incorporation of a radical scavenger can reduce the uncontrolled recombination of degradation segments, which further accelerates the degradation of the epoxy thermosets.

Synergistic lignin construction of a long-chain branched polypropylene and its properties.

In light of current environmental pressures (referring to its destruction) and the consumption of petrochemical resources, the substitution of chemicals products with renewable natural substances has attracted extensive interest. In this paper, a synergistically constructed lignin polypropylene matrix composite with long-chain branched characteristics was prepared by a pre-irradiation and melt blending method. The effects of lignin on the crystallization, rheological behavior, foaming and aging properties of polypropylene were studied. Differential scanning calorimetry and polarized light microscopy results show that lignin undergoes heterophasic nucleation in a polypropylene matrix; rheological studies show that lignin promotes the formation of a heterogeneous polypropylene network, and thus polypropylene exhibits long-chain branching features; nucleation and a network structure endow the polypropylene-based composites with uniform cell size, thin cell walls, and a foaming ratio of 5-44 times; at the same time, a large number of hindered phenols in lignin can capture free radicals to improve the aging properties of the polypropylene. This research will help to convert industrial waste into functional composite materials.